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The fully restored cast iron Dutch oven with the lid held open, revealing a smooth, jet-black, seasoned interior.

How to Restore Rusty Cast Iron (Vinegar & Baking Soda Method)

A simple, chemical-free method to restore heavily rusted cast iron cookware using household ingredients. This method removes rust, mold, and grime, revealing the bare metal ready for seasoning.

Equipment

  • Rusty cast iron pan or dutch oven
  • Steel wire brush
  • Steel wool (Grade 0 or 00)
  • Baking soda
  • White vinegar
  • Sponge
  • Canola oil (for seasoning)
  • Paper towels
  • Oven

Instructions
 

  • Initial Cleaning: Use a steel wire brush to scrape off loose rust flakes, dirt, and mold. Rinse with water.
  • The Scrub: Sprinkle a generous amount of baking soda onto the wet iron. Scrub with a sponge to start breaking up the surface rust.
  • Vinegar Reaction: Pour white vinegar over the baking soda (it will fizz). While it is wet, use steel wool to scrub the metal vigorously.
  • Repeat: Rinse the sludge away. Repeat the baking soda, vinegar, and steel wool process. You may need to do this 3-4 times depending on the severity of the rust. (This took me about 3 hours for a heavily rusted pot).
  • Reveal Bare Metal: Continue scrubbing until you see dull grey metal with no orange spots remaining.
  • Dry Immediately: Wash the pot one last time with soap and water, then towel dry. Place it on a hot stove burner for a minute to evaporate all moisture to prevent flash rusting.
  • Seasoning - Layer 1: Preheat your oven to 450°F (230°C). Apply a thin layer of canola oil to the entire piece. Wipe it off with a clean paper towel until it looks dry (you want a micro-layer).
  • Bake: Place the cast iron upside down in the oven for 1 hour. Turn the oven off and let it cool inside.
  • Repeat Seasoning: Repeat the oil and bake process 2-3 more times for a durable, black finish.

Notes

Ventilation: The vinegar smell can be strong, so do this in a ventilated area or outside if possible.
Safety: Wear gloves if you have sensitive skin, as steel wool and rust can be abrasive.